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Pallet Conveyor Module

CC-D20 chain conveyor

Product features

  • Maximum length of standard chain conveyor is 6000mm
  • Simple structure, stable running, accord with international safety standard
  • Modular design
  • Easy installation and maintenance
  • Suitable for pallet conveying indoors

Structure
Chain conveyor is composed of frame assembly, drive assembly, support, chain and guard rail assembly etc. Motor on drive frame drives chain on both sides by drive shaft assembly. Chain is running along the tracking on frame. There is chain tensioning unit on drive frame. Steel or aluminum is available for frame material.

Specifications
Length: common length range is 1000-6000mm;
Widths depend on standard pallet size series, chain center can be 700, 850, 950, 1050mm
(Normally, chain center=pallet width-150mm)
Lowest height of chain surface is 500mm

Carrying capacity
Standard type: maximum 1500kg for the whole conveyor;
Carrying capacity can be designed with working condition requirements

Speed
Normal speed can be 12, 16, 18m/min, (also can be determined according to system requirements), maximum speed can be 20m/min.

Drive
Standard conveyor is equipped with high quality reducer motor. Configuration position, output revolution and power etc of reducer motor are determined by working condition. Motor power depends on loading, conveyor speed and length etc. Common motor power can be 0.37, 0.55, 0.75, 1.1, 1.5, 2.2kw.

Tensioning
Tensioning unit of chain are on both sides of drive frame. Adjust tensioning bolt to change position of take-up pulley, finally to achieve chain tensioning. Chain on both sides are tensioned separately.

Guard rail
Select formed steel for standard guard rail. In special cases, it can be special guard rail according to working condition requirements.

Conveyed products
Conveying products in pallet types.

Chain type
Standard chain conveyor uses C10B-2 double row straight chain.

Support
Support uses welded or bolted support. Adjustable foot is mounted at the bottom for height adjustment within the range of ±30mm. Distance between supports is determined by working condition, usually it is between 800-1500mm.

Safety
There are guards for drive part of drive frame. Put caution label on the places wherever injuries may take place to remind and avoid accidents.

Control
Layout by system requirements.

 

RC-D20 roller conveyor

Product features

  • Maximum length of standard double chain roller conveyor is 6000mm
  • Simple structure, stable running, accord with international safety standard
  • Modular design, easy installation and maintenance
  • Big bearing surface, strong carrying capacity, long service life
  • Suitable for pallet conveying indoors

Structure
Roller conveyor is composed of roller section, drive unit (including guard), chain, support etc. Under slung mounted motor drives above two rollers through chain, these two rollers will separately drive front and back rollers.

Specifications
Length: common length range is 1000-6000mm;
Effective widths depend on standard pallet size series; can be 820, 1020, 1120, 1220mm (Effective width means inside width between two rings in roller axial direction. Normally, effective width=pallet width+20mm)
Lowest height of roller surface is 500mm

Carrying capacity
Standard type: maximum 2000kg for the whole conveyor;
Carrying capacity can be designed with working condition requirements

Speed
Normal speed can be 12, 16, 18m/min, maximum speed can be 20m/min.

Drive
Standard conveyor is equipped with high quality reducer motor. Configuration position, output revolution and power etc of reducer motor are determined by working condition. Motor power depends on loading, conveyor speed and length etc. Common motor power can be 0.37, 0.55, 0.75, 1.1, 1.5 kw.

Tensioning
Use bolts on drive frame to adjust height of motor to tension motor chain.

Drive chain type
National standard 10B-1drive chain

Roller
Standard roller diameter is 76mm, sprocket is 10B-16T, dia 89mm roller is optional. Roller with high quality bearing can rotate smoothly, small resistance, low noise, long service life and galvanization treatment on roller surface. Using standard steel welded ring for roller. Roller conveyor with low speed and light loading can select dia 76mm roller with aluminum lock ring. Roller pitch can be 111.2, 127, 143, 158.8, 174.8, 190.5mm

Conveyed products
Conveying products in pallet types.

Support
Support uses welded or bolted support. Adjustable foot is mounted at the bottom for height adjustment within the range of ±30mm. Distance between supports is determined by working condition, usually it is between 800-1500mm.

Safety
There are guards for drive part of drive unit and roller sprocket. Put caution label on the places wherever injuries may take place to remind and avoid accidents.

Surface treatment
When the material is steel, frame, drive unit and support all use epoxy resin coating for surface painting. Use blackening treatment for sprocket and shaft housing parts etc. Usually use galvanization treatment for double chain roller, support adjustable foot, photoelectric bracket etc.

Control
Layout by system requirements.

 

TC-D20 transfer

Product features

  • Electrical lifting and conveying
  • Compact structure, accord with international safety standard
  • Modular design, easy installation and maintenance
  • Four angle crank arm synchronizing lifting, stable lifting and reliable positioning
  • Suitable for pallets right angle transition and direction changing indoors

Structure
Transfer is mainly composed of upper transfer sub assembly and lower lift up part. There are roller transfer and chain transfer. Upper part of roller transfer is roller transfer sub assembly, while chain transfer sub assembly for chain transfer. End stop, drive side stop and driven side stop are optional for stop accessories.

Specifications
Length: maximum length is 2000mm;
Effective width of roller transfer can be 820, 1020, 1120 and 1220mm. (Effective width means inside width between two rings in roller axial direction. Normally, effective width=pallet width+20mm). Chain center of chain transfer can be 700, 850, 950, 1050mm (common chain center=pallet width-150mm). Lowest height of conveying surface of standard transfer is 650mm

Carrying capacity
Standard type: maximum 1500kg for the whole conveyor; Conveying capacity can be designed with working condition requirements. Normal conveyor speed can be 12, 16, 18m/min; maximum speed can be 20m/min. Standard time for transfer lifting from the lowest position to the highest position is 3 and lifting stroke is 80mm.

Drive
Standard conveyor is equipped with high quality reducer motor. Configuration position, output revolution and power etc of reducer motor are determined by working condition. Motor power depends on loading, conveyor speed etc. Common motor power can be 0.37, 0.55, 0.75kw. Standard power for lift motor is 0.75kw, 1.1kw as an option.

Tensioning
Use bolts on motor bracket to adjust height of motor to tension conveyor motor chain. Adjust positions of two drive shafts to tension lift motor chain.

Roller
Standard roller diameter for roller transfer is 76mm, sprocket is 10B-16T, dia 89mm roller is optional. Standard roller pitch is 143mm or 127mm. Galvanization treatment on roller surface.
Roller with high quality bearing can rotate smoothly, small resistance, low noise, long service life. Using standard steel welded ring for roller. Roller transfer with low speed and light loading can select dia 76mm roller with aluminum lock ring.

Conveyed products
Conveying products in pallet types.

Drive chain type
Use 10B-1chain for roller transfer. Use 16B-1 chain for lifting part.
Use C10B-2 double row straight chain for chain transfer. Use 16B-1 chain for lifting part.

Support
Support uses welded or bolted support. Adjustable foot is mounted at the bottom for height adjustment within the range of ±30mm. Supports with different heights are determined by conveying surface height.

Safety
There are guards for drive part of transfer drive unit and roller sprocket. Put caution label on the places wherever injuries may take place to remind and avoid accidents.

Surface treatment
When the material is steel, frame, drive unit and support all use epoxy resin coating for surface painting. Use blackening treatment for sprocket and shaft housing parts etc. Usually use galvanization treatment for double chain roller, guide device, support adjustable foot, photoelectric bracket etc.

Control
Layout by system requirements.

 

TT-D20 pallet turntable

Product features

  • Power drive rotating and conveying
  • Compact structure, accord with international safety standard
  • Modular design, easy installation and maintenance
  • Rotation angle can be 90°-180°
  • When changing direction to run, pallet will still keep its original direction.
  • Suitable for pallet direction changing indoors

Structure
Turntable is mainly composed of upper conveying unit and lower rotating unit. There are roller conveyor sub assembly and chain conveyor sub assembly for conveying unit interms of conveyor types.

Specifications
Diameter: maximum 2000mm;
Width: according to standard pallet size series
Height: lowest height of conveying surface is 500mm.

Carrying capacity
Standard type: maximum carrying capacity 1500kg

Speed
Conveyor speed can be 12, 16, 18m/min, maximum 20m/min.

Drive
Standard conveyor is equipped with high quality reducer motor. Configuration position, output revolution and power etc of reducer motor are determined by working condition. Motor power depends on loading, conveyor speed etc. Common motor power can be 0.37, 0.55, 0.75kw. Power for rotate motor is 0.37kw.

Tensioning
Roller conveyor sub assembly usually uses shaft mounted motor directly connecting with drive roller. Chain tensioning of chain conveyor sub assembly is the same as chain conveyor. Rotating unit is driven by gear engagement, and adjust motor position to adjust gear engagement status.

Roller
Use high quality roller for roller turntable with small resistance, low noise and long service life.

Conveyed products
Conveying products in pallet types.

Drive chain type
Use 10B-1chain for roller turntable. Use C10B-2 double row straight chain for chain turntable.

Support
Support uses welded support. Adjustable foot is mounted at the bottom for height adjustment within the range of ±30mm. Supports with different heights are determined by conveying surface height.

Safety
There are guards for drive part of turntable. Put caution label on the places wherever injuries may take place to remind and avoid accidents.

Surface treatment
When the material is steel, frame, flexible bracket and guard all use epoxy resin coating for surface painting. Use blackening treatment for sprocket and shaft housing parts etc. Put rust preventing oil on gear.

Control
There are manual control button, emergency stop switch and different functions of inspection and protection.

 

PS-D20 palletizer and depalletizer

Product features

  • Power drive lifting
  • Compact structure, accord with international safety standard
  • Modular design
  • Easy installation and maintenance
  • Shift fork of swing type supports pallet when it is running, high reliability
  • Suitable for depalletizing pallet groups and palletizing single piece pallet indoors.

Structure
Palletizer and depalletizer using frame symmetrical structure are mainly composed of frame, flexible bracket, guide bracket, lifting shift fork, drive unit and guard etc. This product only has lifting, depalletizing or palletizing functions, no horizontal conveying function. In the system, this product will be used with horizontal conveyors (chain conveyor or roller conveyor).

Specifications
Length: standard length is 1207mm;
Width: according to standard pallet size series, when pallet width is 1200mm, total width is 1806mm.
Height: it depends on pallet quantity and horizontal conveying surface height, usually less than 3000mm.

Carrying capacity
Standard type: maximum 400kg for the whole product
Pallet handling quantity: maximum 10 pallets

Lifting speed and stroke
Lifting speed is 6.8m/min (frequency conversion speed control), lifting stroke is 380mm.

Rate
Maximum rate: 120 p/h

Drive
Standard product is equipped with high quality reducer motor. Configuration position, output revolution and power etc of reducer motor are determined by working condition. Motor power depends on loading, speed etc. Standard power for lift motor is 1.1kw, power for positioning motor is 0.18kw (palletizer has no positioning motor).

Chain and tensioning
Use 12A-1chain for lifting chain and lower positioning motor. Use 16A-1 chain for upper lift motor. Adjust chain joint on flexible bracket to tension lift chain. Adjust bolts on motor bracket to adjust motor position to tension motor chain.

Roller
Rollers contacting with shift fork are gravity rubbered rollers. They have small resistance and low noise.

Conveyed products
Pallets in group or single pallet

Foot
Weld foot plate under the bottom of frame structure. The four feet and installation base surface are adjusted by shim to ensure equipment level.

Safety
There are guards for drive part of palletizer and depalletizer. Put caution label on the places wherever injuries may take place to remind and avoid accidents.

Surface treatment
When the material is steel, frame, flexible bracket and guard all use epoxy resin coating for surface painting. Use blackening treatment for sprocket and shaft housing parts etc. Put rust preventing oil on gear.

Control
There are manual control button, emergency stop switch and different functions of inspection and protection.

 

SV-D20 shuttle car

Product features

  • Use laser testing and positioning system with a high positioning accuracy
  • Compact structure, accord with international safety standard
  • Modular design
  • Easy installation and maintenance
  • Use infrared wireless communication mode
  • There are anti-collision device and failure warning function in the system
  • Suitable for tobacco, pharmaceutical, food, electronics, chemical, mechanical and light industries etc.

Structure
Shuttle car is mainly composed of conveying unit, car body, power supply system, track and stop etc. There are roller conveyor and chain conveyor of conveying unit in terms of conveyor type.

Specifications
Length is determined by system requirements.
Width: according to standard pallet size series
Lowest height for conveying surface is 450mm.

Carrying capacity
Standard type: maximum 1500kg

Speed
Conveying speed can be 12, 16, 18m/min, maximum 20m/min.
Running speed: maximum 140m/min with full load, maximum 160m/min with empty load

Positioning accuracy
Positioning accuracy can be ±5mm

Drive
Standard product is equipped with high quality reducer motor. Configuration position, output revolution and power etc of reducer motor are determined by working condition. Motor power depends on loading, speed etc. Standard power for conveying motor is 0.37, 0.55, 0.75kw, power for running motor is 3.0kw.

Drive chain type
Use 10B-1chain for roller shuttle car. Use C10B-2 double row straight chain for chain shuttle car.

Power supply
Shuttle car is running along the standard light rail with safety sliding contact line, providing power for shuttle car going forward and backward.

Conveyed products
Pallets in group or single pallet

Safety
There are guards for drive part of shuttle car. Put caution label on the places wherever injuries may take place to remind and avoid accidents.

Surface treatment
When the material is steel, frame, flexible bracket and guard all use epoxy resin coating for surface painting. Use blackening treatment for sprocket and shaft housing parts etc.

Control
There are manual control button, emergency stop switch and different functions of inspection and protection.